Building a Faster Rudder

We’re cruisers not racers. We like sailing efficiently, but we’re more concerned with safety and good handling than squeezing out the last fraction of a knot. Heck, we’ve got a dinghy on davits, placemats under our dishes, and a print library on the shelf. So why worry about perfection below the waterline?

The reason is handling. A boat with poorly trimmed sails and a crudely finished rudder will miss tacks and roll like a drunkard downwind when the waves are up. On the other hand, a rudder that is properly tuned will agilely swing the boat through tacks even in rough weather, and provide secure steering that helps prevents broaching when things get rolly. The difference in maximum available turning force between a smooth, properly fitted rudder and the same rudder with a rough finish and poor fit can be as much as 50% in some circumstances, and those are circumstances when you need it the most. It’s not about speed, it’s about control.

It Must Be Smooth

Smooth is fast. That’s obvious. But it makes an even bigger difference with steering. Like sails, only half of rudder force comes from water deflected by the front side of the blade. The rest results from water being pulled around the backside as attached flow. How well that flow stays attached is related to the shape of the blade, which we can’t easily change, and to the surface finish of the blade, which we can.

Remember the school experiment, where you place a spoon in a stream of water and watched how the water would cling to the backside of the spoon? Now, try the experiment again as a grown-up, but with a different set of materials.

Try this with a piece of wood that is smooth and one that is very rough; the water will cling to the smooth surface at a greater angle than the rough surface. Try piece of smooth fiberglass or gelcoat; the water will cling even better because the surface is smoother. Try a silicone rubber spatula from the kitchen. Strangely, even though the surface is quite smooth, the water doesn’t cling well at all. We’ll come back to that.

Investigators have explored this in a practical way, dragging rudders through the water in long test tanks (US Navy) and behind powerboats.

Rudder Savvy to Boost Your Performance

If we are trying to climb to windward, it’s nice to get as much lift out of the rudder as practical, before drag becomes too great or before it begins to stall with normal steering adjustments. If the boat has an efficient keel and the leeway angle is only a few degrees, the rudder can beneficially operate at a 4-6 degree angle. The total angle of attack for the rudder will be less than 10 degrees, drag will be low, and pointing will benefit from the added lift. If the boat is a higher leeway design—shoal draft keels and cruising catamarans come to mind—then the rudder angle must stay relatively low to avoid the total angle (leeway + rudder angle) of the rudder from exceeding 10 degrees. That said, boats with truly inefficient keels but large rudders (catamarans have two—they both count if it is not a hull-flying design) can sometimes benefit from total angles slightly greater than 10 degrees—they need lift anywhere they can get it.

How can you monitor the rudder angle? If the boat is tiller steered, the tiller will be about 0.6 inches off center for every degree or rudder angle, for every 3 feet of tiller length. In other words, the 36-inch tiller should not be more than about 2 inches off the center line. If the boat is wheel steered, next time the boat is out of the water, measure the rudder angle with the wheel hard over. Count the number of turns of the wheel it takes to move the rudder from centered to rudder hard over, and measure the wheel diameter. Mark the top of the rim of the wheel when the boat is traveling straight, preferably coasting without current and no sails or engine to create leeway.

The rim of the wheel will move (diameter x 3.146 x number of turns)/(degrees rudder angle at hard over) for each degree of rudder angle. Keep this in the range of 2-6 degrees when hard on the wind, as appropriate to your boat. It will typically be on the order of 4-10 inches at the steering wheel rim. A ring of tape at 6 degrees can help.

How do we minimize rudder angle while maintaining a straight course? Trimming the jib in little tighter or letting the mainsheet or traveler out a little will reduce pressure on the rudder and reduce the angle. Some boats actually sail to weather faster and higher, and with better rudder angles, by lowering the  traveler a few inches below the center line.

On the other hand, tightening the mainsheet and bringing the traveler up, even slightly above the center line on some boats, will increase the pressure and lift.

Much depends on the course, the sails set, the rig, the position of the keel, the wind, and the sea state. Ultimately, some combination of small adjustments should bring the rudder angle into the appropriate range. Too much rudder angle and you are just fighting yourself.

1. Turn this rudder just 10 degrees and the end plate is lost, reducing the amount of lift generated.



2. This rudder might as well be transom hung, the way that the end cap just disappears.



3. Stern-hung rudders, and spade rudders with large gaps between the hull and the top of the rudder will lose their lift at the “tip” of the blade near the surface.

Surface roughness affects the lift from the rudder in two ways. A rougher surface has slightly lower lift through the entire range of angles, the result of a turbulent boundary layer instead of smooth flow over the entire surface. More dramatically, rougher blades stall at lower angles and stall more completely. The difference between a faired rudder with a polished finish and a rudder carrying a 10-year accumulation of rolled-on antifouling paint can be as much is 35 percent (see “Rudder Savvy to Boost Boat Performance,” above).

What can we do? If your rudder is a lift up type, don’t use bottom paint. Fair the blade within an inch of its life and lay on a gloss topside paint as smoothly as possible, sanding between coats. If you use a brush, stroke the brush parallel to the waterline, not along the length of the blade.

Which is faster, a gloss finish or one that has been dulled with 1000 grit sandpaper? Opinions go both ways, and we believe it may depend on the exact nature of the paint, which leads to the question, “Should we wax the blade?” The answer is a resounding, no.

Wax is a hydrophobic (readily beads water), like the silicone rubber spatula you tested, and as a result, water doesn’t always cling as well. Thus, whether the paint should be deglossed or not depends on the chemistry of the paint, but in all cases the final sanding should be 1000 grit or finer.

If the rudder stays in the water, antifouling paint is required. Sand the prior coat perfectly smooth. There should be no evidence of chips, runners, or any irregularity at all. Using a mohair roller, lay the paint on thin, and apply multiple coats to withstand the scrubbing you will give your rudder from time to time.

Even if you use soft paint on the rest of the boat, consider hard paint for the rudder. Sure, it will build up and you will have to sand it off periodically, but the rudder is small and no part of your boat is more critical to good handling. Take the time to maintain it as a perfect airfoil.

Close the Gap

Ever notice the little winglets on the tips of certain airplanes? As we know, those are intended to reduce losses off the tip of the wing. The alternatives are slightly longer wings or slightly lower efficiency. At the fuselage end of the wing, of course, there is no such loss because the fuselage serves as an end plate. The same is true with your rudder.

There’s not much you can do about losses from the tip; making the rudder longer will increase the chance of grounding and increase stress on the rudder, rudder shaft, and bearings. Designers have experimented with winglets, but they the catch weeds and the up-and-down motion of the transom makes them inefficient. However, we can improve the end plate effect of the hull by minimizing the gap between the hull and the rudder.

In principle it should be a close fit, but in practice the gap is most often wide enough to catch a rope. Just how much efficiency is lost by gap of a few inches? The answer is quite a lot. A gap of just an inch can reduce lift by as much as 10-20 percent, depending on the size and shape of the rudder and the speed. A gap of 1-2 mm is quite efficient, but normal flexing of the rudder shaft may lead to rubbing.

If the gap is tight, the slightest bend from impact with a submerged log can cause jamming and loss of steering, though in my experience once the impact is sufficient to bend the shaft, a small difference in clearance is unlikely to make much difference; the shaft will bend until the rudder strikes the hull. Just how tight is practical depends on the type of construction, fitting accuracy, and how conservative the designer was in their engineering.

Carbon shafts, tubular shafts, and rudders with skegs flex less, while solid shafts generally flex more, all things being equal. Normally a clearance of about 1/4-inch per foot of rudder cord is practical, and performance-oriented boats often aim for much less. If you can reach your fingers through, that’s way too much. Hopefully the hull is relatively flat above the rudder so that the gap does not increase too much with rudder angle.

Practical Sailor’s technical editor Drew Frye is the author of the books Keeping
a Cruising Book for Peanuts and Rigging Modern Anchors. He blogs at his website, sail delmarva.blogspot.com.