Alternator Overheat: A Surprising Solution for Older Boats

With a bit of bilge hose, you can redirect the air intake from a diesel engine to remove hot air trapped near the alternator, thus solving "overheated alternator syndrome."

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Bilge hose connected to the air intake, sucking hot air from the alternator area. (Photo/ Bert Vermeer)
Bilge hose connected to the air intake, sucking hot air from the alternator area. (Photo/ Bert Vermeer)

Over the years, and with two different small diesels working in the tight quarters of the engine compartment of our 1978 Islander Bahama 30, we have consistently suffered from “overheated alternator syndrome.” Simply put, not enough airflow over the alternator results in ongoing repairs to this vital engine component. As the years have gone by, there seems to be more of an electrical demand on all boats and, without an onboard generator or a solar array, the alternator has to work harder to keep up with that demand. The generic 30-amp alternator on the old Volvo MD7A would soon stink up the compartment (and main cabin) with that hot metal odor. It was a simple system with no gauges, and somewhat limited knowledge on my part. I would have the alternator rebuilt every spring as a preventive measure, the technicians commenting on “overheating” damage.

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Bert Vermeer
As a coastal cruiser (and occasional racer), Bert Vermeer has sailed the coast of British Columbia for more than 40 years. With his wife Carey and daughter Nicky (and eventually granddaughter Natasha) in tow, Bert has gained an appreciation for the fabulous cruising grounds of the Canadian west coast. Based on his experience as a hands-on boater, he established a marine-based business after completing his police career. He now maintains, renovates and upgrades sail and power boats for local and non-resident owners in the off-season.