Temperature matters

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SOLDER TENSILE STRENGTH

MATERIALTENSILE STRENGTHTYPICAL MELTING POINT
D60/40 SOLDER7,000 psi361F
ALUMINUM BRAZING ROD35-47,000 psi70-740F
ALUMINUM (6061 ANNEALED)18,000 psi1200F
ALUMINUM (6061 T6 TEMPER)45,000 psi1200F

Although solder is much weaker than aluminum, brazing filler rods are comparable in strength to common aluminum alloys, depending on the state of temper.

  1. Moistening the welding rod and dipping it into the flux allowed us better control when making repairs.
  2. By heating the surface and then touching the flux-coated rod to the surface, we were able to place the solder where it was needed.