Signs of Stress or Trauma in Fiberglass

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Excerpted from Don Casey’s Inspecting the Aging Sailboat

SIGNS OF STRESS OR TRAUMA

Fiberglass generally reveals stress problems with cracks in the gelcoat. The cracks can be very fine and hard to see; get close to the hull and lay your finger against the spot you are examining to ensure that your eyes focus properly. A dye penetrant such as Spot Check (available from auto-parts suppliers) also can highlight hairline cracks.

Don’t confuse stress cracks with surface crazing; crazing is a random pattern of cracks — something like the tapped shell of a boiled egg just before you peel it — that occurs over large areas of the boat. Stress cracks are localized and generally have an identifiable pattern to the discerning eye.

IMPACT DAMAGE

A collision serious enough to damage the hull usually leaves a scar, but sometimes the only visible record of the event is a pattern of concentric cracks in the gelcoat. Impact with a sharp object, like the corner of a dock, leaves a bull’s-eye pattern. Impact with a flat object, like a piling or a seawall, tends to put the stressed area in parentheses. Tap the hull with a plastic mallet or a screwdriver handle in the area of the impact, and listen for any dull-sounding areas, which indicate delamination. Examine the hull inside for signs that the impact fractured the glass.

PANTING

Panting occurs when poorly supported sections of the hull flex as the boat drives through the waves. This problem is also called “oilcanning,” taking its name from the domed bottom you push in and let spring back on a small oilcan. Panting usually occurs in relatively flat areas of the hull near the bow, but it may also occur in flat bilge areas and unreinforced quarters. The classic sign is a series of near-parallel cracks, sometimes crescent shaped, in the gelcoat. If you can move any portion of the hull by pushing on it, the hull lacks adequate stiffness. Left unchecked, panting can result in fatigue damage to the laminate and eventually a hinge crack all the way through the hull.

For more advice on ways to identify signs of stress or trauma in a sailboat, purchase Don Casey’s book, Inspecting the Aging Sailboat from Practical Sailor’s online bookstore.

Darrell Nicholson
Practical Sailor has been independently testing and reporting on sailboats and sailing gear for more than 50 years. Its independent tests are carried out by experienced sailors and marine industry professionals dedicated to providing objective evaluation and reporting about boats, gear, and the skills required to cross oceans. Practical Sailor is edited by Darrell Nicholson, a long-time liveaboard sailor and trans-Pacific cruiser who has been director of Belvoir Media Group's marine division since 2005. He holds a U.S. Coast Guard 100-ton Master license, has logged tens of thousands of miles in three oceans, and has skippered everything from pilot boats to day charter cats. His weekly blog Inside Practical Sailor offers an inside look at current research and gear tests at Practical Sailor, while his award-winning column,"Rhumb Lines," tracks boating trends and reflects upon the sailing life. He sails a Sparkman & Stephens-designed Yankee 30 out of St. Petersburg, Florida. You can reach him at darrellnicholson.com.